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Facebook Twitter. Clear filters. Designed at different price points, you get a boat that can fit up to two people. You and another buddy can then party under the sun or even spend a chill afternoon fishing. You also get all the materials for deck-building as well as bolting hardware and four aluminum pontoons. Your next option is American Pontoon Co.
They sell a range of kits, including for deck boats, house boats, work platforms, tour boats, pleasure crafts, and pontoons. All kits get built in American Pontoon Co. You can even request a tour to see how it gets done. For some of the boats, you can even get Build Your Own Pontoon Boat 90 a third tube included with your order, making the boat you build a tritoon.
They have kits for electricity-powered pontoons, transport platforms, work boats, houseboats, and recreational pontoons. You can even request pontoon tubes from them. Okay, so you went ahead and ordered your DIY pontoon boat kit.
It takes a while, but one day, it finally arrives on your doorstep. Do keep in mind that, while kits are very helpful, the assembly is all on you. Only some of the companies we covered above offer partially finished boat kits. Even those require some installation. We recommend following the instructions that came with your kit. You can also make a pontoon boat following this method without having ordered a kit. Those who are building their boat from literal scratch will have to design their boat from scratch as well.
Remember, you have to lug this boat into and out of the water each time you want to use it. If doing that becomes too much of a pain, then your boat will sit and collect dust.
All this time, effort, and money would have been for naught. Another consideration for size: you need to make sure your pontoon boat fits in a commercially available trailer. Now you have to pick a place to get building. More than likely, you cannot build a pontoon in your garage unless this space is very big. Your backyard might suffice, but you do want to keep the homemade pontoon boat safeguarded from the elements.
You would hate for parts to rust out before you even get the pontoon boat assembled. We recommend starting with a scrapyard if you need your own pontoon tubes. There, you could potentially find plastic drums or PVC water pipes.
In some rare instances, you might even come upon military drop tanks. The aerodynamic qualities, strong honeycombed baffling, and anti-rust design makes drop tanks a pretty phenomenal choice for pontoon tubes if you can get your hands on them. One plus to making your own DIY pontoon boat from the ground up is you can decide if you want your boat to have two pontoon tubes or even three.
With the pontoon tubes selected, you need to keep finding materials for the rest of your boat. Next, you want to focus on the pontoon frames. PVC water pipe not only has buoyancy, but this material is readily available and fairly inexpensive as well. They should be parallel to one another. Also, each tube should have a diameter of 12 inches. For a budget option, take some wood, whittle it down to a plug shape, and then attach it in the pipes with screws and epoxy. Again, make sure you treat the wood.
Next, you want to take the pine boards, which should be two-by-fours that are about eight feet. Then, place them lengthwise along the pipe.
These will become your joists. This is now your support band. Do this for the other sides of the framework as well. Get a drill with a coarse thread hex-head screw.
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