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How to Build a Kayak Rack for Truck | Step-by-Step Instruction
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Truck ladder racks are easy to build and you can save big bucks! Brand name truck racks can be expensive. I looked at several popular brands and was surprised at how much they cost.

Ladder racks seemed relatively simple, so why not build them myself? I did some calculations and concluded that I could build my own custom truck ladder racks for about half of what the brand name racks cost. The racks described here were built specifically for a Toyota Tundra, but you can apply the same design concepts to your needs, and change the dimensions to match those of your vehicle. Also, though I could actually use them as ladder racks, I built mine to be primarily canoe racks.

My canoe weighs about 80 lbs. The goal was to design my custom racks so that they would easily carry my canoe, plus anything else I might want to carry.

I don't own a kayak, but I might someday, and they typically weigh less than canoes, so they would also make a great kayak rack system. All of the ladders I own weigh less than my canoe too, so as long as my racks can carry at least 80 lbs.

You may have noticed in the picture above, that the back rack is lower than the front rack. I did this to make it easier for me to load my canoe. You can do this too, or you can make the back rack the same as the front rack, but keep in mind that, whatever you are planning to carry with these racks, there's not something extending below the horizontal bar that would dent the top of your cab.

These particular racks are designed with close clearance. While still in the envisioning stage of my ladder rack project, I went to the hardware store to see what hardware was available that I could include in my design.

I concluded that 1" pipe, to use as the horizontal support, would be plenty strong enough to carry the required weight, but to function well as a canoe rack, I wanted something a little smoother to drag my canoe over so that the gunwales would not get scratched.

The pipe could be cut to length and threaded on both ends so that it could be screwed into pipe flanges that could be bolted onto wooden uprights. That is the basic design of my truck ladder racks - horizontal pipe with flanges on each end, mounted to wooden uprights that fit into the stake bed holes of my truck.

Now that the basic design has been done, I needed to determine the size and shape of the uprights and the material I was going to use for them. I made the back canoe rack first and used scrap 2x10 pressure treated pine as the material. This seemed strong enough, and probably would be just fine, but I thought about the future, and what might happen if the wood were to split and crack with age.

Since I already built the back rack using pressure treated pine, I didn't see the need to rebuild it using plywood at least not at this time. I suppose that time will tell, and after a few years, I might even determine that pressure treated pine works just as well, if not better than plywood. The two diagrams below show the dimensions of the front taller and rear shorter racking system. If you want them both to be the same size, the front rack will also fit in the rear of your Toyota Tundra.

The material list above should cover everything except for the material used in the uprights, and that depends on the materials you choose to use either 2x10 or plywood. If you are using 2x10, one 12' length should be enough to build either two "front" racks, or one "front" rack and one "rear" rack. The assembled racks can now be placed into the stake bed holes on your truck, and secured with ratchet straps to the tie down rings inside the bed. I only tested them with the weight of my canoe approximately 80 lbs.

It is most likely okay to strap the canoe exclusively to the racks, but I felt that strapping it to the bed of the truck provided added security and piece of mind. I am still in the process of engineering the best tie down scenario. I provided a couple of different options in this tutorial to show how either plywood or milled wood can be used. Leave Truck Ladder Racks and visit our home page. Truck ladder racks Truck ladder racks are easy to build and you can save big bucks!

Truck Ladder Rack Assembly - using 2 x 10 pressure treated pine. First Name optional. I am at least 16 years of age. I have read and accept the privacy policy. I understand that you will use my information to send me a newsletter. Rear Truck Ladder Rack - installed and strapped in place.


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